17 de septiembre de 2026

Guía de selección de servomotores de CA: cómo elegir el servomotor adecuado

Elegir un servomotor inadecuado puede provocar un par insuficiente, un posicionamiento deficiente, sobrecalentamiento, vibraciones o un sistema de movimiento sobredimensionado y costoso. Para los fabricantes de máquinas CNC y los ingenieros de automatización, la solución no consiste simplemente en optar por una mayor potencia. Es necesario combinar adecuadamente el motor, el servoaccionamiento, la carga, la velocidad, la inercia, la retroalimentación y el régimen de funcionamiento de la máquina.

To choose the right AC servo motor, calculate the required load torque, peak torque, speed, motor inertia, acceleration, duty cycle, and positioning accuracy. Then match the servo motor with a compatible servo drive, encoder, brake, cables, power supply, and mechanical transmission. The best servo motor is the smallest properly sized motor that can safely meet both continuous and peak operating requirements.

For CNC machine OEMs and automation equipment manufacturers, servo motor selection affects much more than axis movement. It affects machining accuracy, cycle time, stability, machine cost, and after-sales reliability.

At LONGQIAO / LQ, we supply servo motors and servo drivers together with other CNC transmission and motion control components. Based on the requirements we commonly see from machine builders, buyers should treat the motor and drive as one system rather than selecting each component separately.

Motor paso a paso Nema23 y controlador

AC Servo Motor Selection Guide at a Glance

Before going deeper, this table gives you a practical motor selection checklist.

Selection Factor What You Need to Check Why It Matters
Load Moving mass and external force Determines required torque
Velocidad Required axis or rotary speed Determines motor RPM
Acceleration How quickly the machine must move Affects peak torque
Motor inertia Load-to-motor inertia relationship Affects response and stability
Duty cycle Continuous or intermittent operation Affects thermal sizing
Accuracy Required positioning and repeatability Influences encoder and control choice
Potencia W or kW requirement Helps narrow motor size
Tensión AC 220 V, 380 V, etc. Must match the system
Brake Vertical axis or holding requirement Prevents unwanted movement
Servo drive Motor-compatible driver Controls current, speed, torque, and position
Medio ambiente Dust, temperature, vibration Influences reliability
Mechanical system Ball screw, rack, gearbox, coupling Changes torque and speed requirements

A common mistake is starting with wattage. Power matters, but servo motor sizing should start with the machine load and required motion profile.

What Is an AC Servo Motor and How Does a Servo Motor Work?

An AC servo motor is an electric motor designed for accurate control of position, speed, and torque. Unlike a basic motor that simply rotates when power is applied, a servo motor works as part of a closed-loop servo system.

The basic control path looks like this:

Controller command → Servo drive → Servo motor → Machine movement → Encoder feedback → Servo drive correction

The servo drive receives a command from the controller and supplies the correct electrical current to drive the motor. An encoder monitors the actual movement. The system continuously compares commanded movement with actual movement and makes corrections.

This is why servo motors rely on feedback. The feedback loop lets the system maintain accurate movement even when the load changes.

In a CNC machine, for example, the servo motor and drive system may rotate a ball screw. The ball screw converts rotary motion into controlled axis movement, while the linear guide supports the moving structure.

That combination creates a complete precision axis:

Servo motor → Coupling/gearbox → Ball screw → Linear guide → Machine table

For a deeper look at the transmission side, see LONGQIAO’s CNC linear motion component guide.

What Types of Servo Motors Are Available?

There are several types of servo motors, and they do not all fit the same machine.

AC Servo Motor

The AC servo motor is one of the most common choices in modern industrial automation, CNC machinery, robotics, packaging equipment, and production lines.

Typical benefits include:

  1. High speed
  2. Strong dynamic response
  3. Control preciso de la posición
  4. Stable continuous operation
  5. Good torque performance
  6. Closed-loop feedback

Modern AC servo systems are often brushless, which helps reduce mechanical wear and maintenance.

DC Servo Motor

A DC servo motor uses DC electrical power and closed-loop feedback. Traditional DC servo systems were widely used in earlier automation and control equipment.

Some systems use a brushless DC servo, combining electronic commutation with feedback control. A brushless DC motor can provide good efficiency and controllability, although industrial CNC equipment now commonly uses AC servo solutions.

Rotary Servo Motor

A rotary servo motor produces rotational movement at the motor shaft. This is the standard structure used in many CNC axes.

It can drive:

  1. Husillos de bolas
  2. Rack and pinion systems
  3. Rotary tables
  4. Reductores
  5. Belt drives
  6. Linear Servo Motor

A linear servo motor produces direct linear movement rather than first creating rotary movement.

A linear servo can be useful in equipment requiring very high acceleration, fast response, and precision because it can remove some intermediate mechanical transmission components. However, system cost, thermal management, installation, feedback, and control requirements can be more demanding.

Integrated Servo

An integrated servo combines several control or drive elements into a compact package. It can reduce wiring and installation space in suitable automation equipment.

There is no universal winner among different servo motors. The appropriate servo motor depends on the application.

How Do You Choose the Right Servo Motor Power?

Many buyers begin with a question such as:

“Should I use a 400 W, 750 W, 1 kW, or 1.5 kW servo motor?”

That is useful, but it should not be the first question.

A servo motor is defined by its closed-loop control and feedback architecture rather than by a specific wattage. LONGQIAO’s servo information notes that industrial servo systems can cover a broad range of power ratings, with smaller ratings serving compact mechanisms and larger motors supporting heavier machinery.

A simplified power relationship is:

Power (W) = Torque (N·m) × Angular Speed (rad/s)

For rotary speed in RPM:

P ≈ T × RPM × 2π / 60

Suppose your machine needs about 2 N·m at 3,000 rpm:

P ≈ 2 × 3000 × 2π / 60 ≈ 628 W

That does not automatically mean a 630 W motor is correct. The motor must also survive acceleration, peak loading, thermal conditions, duty cycle, and mechanical losses.

The motor must meet both continuous and short-term peak requirements.

How Much Torque Does the Servo Motor Need?

Torque is one of the most important variables when you select a servo motor.

You normally need to consider at least three torque conditions:

  1. Acceleration torque — required to accelerate the load.
  2. Running torque — required during steady movement.
  3. Peak torque — required during short high-load events.

For rotational systems, a simplified relationship is:

T = J × α

Where:

T = torque
J = total inertia
α = angular acceleration

The real calculation may also include friction, gravity, cutting forces, transmission efficiency, and external loads.

This is especially important for CNC equipment. A motor can produce enough torque at low speed but still fail to meet acceleration or high-speed requirements.

Do not size only around nominal running conditions. If rapid acceleration is part of the machine cycle, the peak requirement can determine which servo motor you need.

Why Does Motor Inertia Matter in Servo Motor Sizing?

Motor inertia describes how strongly a rotating body resists changes in speed. It matters because a servo system constantly accelerates and decelerates the mechanical load.

A badly matched load can create:

  1. Slow response
  2. Overshoot
  3. Vibration
  4. Difficult tuning
  5. Longer settling time
  6. Reduced positioning stability

The exact acceptable load-to-motor inertia ratio depends on the motor, drive, control tuning, mechanical stiffness, and application. Do not use one universal ratio for every system.

When selecting servo motors, include the inertia of:

  1. Acoplamiento
  2. Husillo de bolas
  3. Gearbox
  4. Pulley
  5. Rotary table
  6. Workpiece
  7. Other rotating components

For a linear axis, the moving mass must also be converted into equivalent rotational inertia at the motor shaft.

This is why choosing a motor only from machine weight is risky.

How Do Speed, Acceleration, and Motion Profile Affect Motor Selection?

Two machines can move the same 100 kg load but need completely different motors.

¿Por qué?

One may accelerate slowly and travel at moderate speed. The other may need rapid start-stop cycles every few seconds.

A complete motion profile should include:

Parámetro Example Question
Travel How far must the axis move?
Maximum speed What is the required rapid speed?
Acceleration time How quickly must it reach that speed?
Deceleration How quickly must it stop?
Dwell time How long does it remain stationary?
Cycle frequency How many cycles per minute?
Duty cycle How long does the motor operate continuously?

The servo motor’s characteristics must match this profile.

For high-cycle equipment, the average thermal load also matters. A motor that handles one fast movement may not handle that same movement hundreds of times per hour.

That distinction is critical in packaging machinery, pick-and-place systems, automatic assembly lines, and other servo motor applications.

LONGQIAO supplies motion components for automation and assembly line systems where repeatability and continuous operation are key purchasing requirements.

How Should You Match the Servo Motor and Servo Drive?

A servo motor and drive should be treated as a matched pair.

The servo driver converts control commands into the electrical output required to drive the motor. At the same time, it processes encoder feedback and regulates motor operation.

When matching a servo motor driver, check:

  1. Rated motor power
  2. Tensión nominal
  3. Rated current
  4. Corriente de pico
  5. Encoder compatibility
  6. Feedback protocol
  7. Maximum motor speed
  8. Control mode
  9. Communication interface
  10. Brake control
  11. I/O requirements
  12. Power supply specifications

Do not assume that two components with the same power rating will automatically work together.

For example, a 750 W motor from one series may use a different encoder, connector, current requirement, or control protocol from another 750 W system.

The safest approach is to match the complete servo motor system according to manufacturer specifications.

LONGQIAO’s Servo Motor & Servo Driver range includes solutions for CNC and automation applications with different performance requirements.

H2-2206 Servo híbrido y controlador

What Power Supply Does an AC Servo System Need?

The power supply must match the servo drive rather than simply matching the number printed on the motor.

Depending on the system, an AC servo may use:

  1. Single-phase AC input
  2. Three-phase AC input
  3. 220 V-class supply
  4. 380 V-class supply

Always confirm the specific drive specification.

Also consider:

  1. Supply voltage variation
  2. Circuit protection
  3. Grounding
  4. Regenerative energy
  5. EMI/EMC management
  6. Cabinet ventilation
  7. Cable specification

Poor electrical design can make a good servo motor perform badly.

In multi-axis machines, the electrical system must also account for several axes accelerating or decelerating at the same time.

How Do You Choose Between Servo Motor and Stepper Motor Systems?

The servo motor vs stepper question is common in CNC and automation.

A traditional stepper motor system moves through discrete commanded steps. It can be simple and cost-effective for moderate-speed applications.

A servo motor uses feedback and continuously corrects position, speed, or torque.

Stepper Motor Comparison

Factor AC Servo Motor Stepper Motor
Feedback Closed-loop Often open-loop
High-speed torque Stronger Usually drops faster
Position correction Yes Limited in open-loop systems
Dynamic response Alta Moderado
System cost Más alto Baja
Control complexity Más alto Simpler
High-speed CNC Strong choice Application dependent
Light automation Good Often very economical

A stepper motor system can still be the right choice for budget-sensitive machines, 3D printers, simple positioning equipment, and moderate-speed applications.

There is also a middle option: the stepper servo motor or hybrid closed-loop stepper system.

For example, LONGQIAO’s H2-758 hybrid servo drive combines stepper architecture with closed-loop feedback to help prevent step loss and improve positioning stability.

So when comparing a stepper servo, standard stepper, and AC servo, focus on actual machine requirements instead of assuming that the most expensive option is always best.

H2-758 Servo híbrido y controlador

What Servo Motor Accessories Should You Consider?

The motor itself is only one part of a complete servo system.

Common servo motor accessories include:

  1. Servo drive
  2. Encoder
  3. Motor cables
  4. Encoder cables
  5. Brake cable
  6. Acoplamiento
  7. Gearbox
  8. Connectors
  9. Mounting flange
  10. Support components

Servo Motor Brake

A servo motor brake is particularly important for vertical axes.

When power is removed, gravity can move the load downward. A holding brake helps prevent unwanted movement.

Common examples include:

  1. CNC Z axes
  2. Vertical lifting modules
  3. Gantry equipment
  4. Robot axes
  5. Automated lifting systems

A brake should not automatically be treated as the normal dynamic stopping device. Its role depends on the motor and system design.

Servo Motor Cables

Correct servo motor cables matter because motor power and encoder signals have different electrical requirements.

Poor cable routing can cause:

  1. Signal interference
  2. Encoder alarms
  3. Unstable feedback
  4. Communication problems

Follow the supplier’s wiring and shielding requirements when you install a servo motor.

What Should You Know About Servo Motor Wiring?

Servo motor wiring usually involves more than connecting three motor phases.

Depending on the model, connections can include:

  1. Main motor power
  2. Información del encoder
  3. Brake
  4. Ground
  5. Drive I/O
  6. Controller communication
  7. External regenerative resistor
  8. Safety circuits

The wiring of the servo motor should always follow the motor and servo drive documentation.

Do not swap phases, encoder wiring, or connectors based on assumptions from another motor series.

For machine OEMs, standardized cable sets can reduce assembly errors and simplify after-sales replacement.

How Do Mechanical Components Affect Servo Motor Selection?

A servo motor does not work alone. The mechanical transmission can change the motor’s required speed, torque, and inertia.

Servo Motor + Ball Screw

This combination is common in CNC axes.

The motor rotates the ball screw, and the nut moves the axis.

Key variables include:

  1. Screw diameter
  2. Lead
  3. Screw length
  4. Eficacia
  5. Required linear speed
  6. Moving mass

A smaller screw lead generally requires more motor revolutions for the same travel distance but can provide greater mechanical advantage.

Servo Motor + Planetary Gearbox

A planetary gearbox can reduce speed while multiplying output torque.

This can help:

  1. Match motor speed to load speed
  2. Increase output torque
  3. Improve inertia matching

Servo Motor + Rack and Pinion

Rack and pinion systems are common on longer CNC axes where high travel speed is required.

LONGQIAO’s technical guidance on rack and pinion CNC drives explains why axis travel and transmission design influence the choice between rack drives and rotating ball screws.

The important point is simple: match the motor to the whole mechanical system, not just the load.

How to Select a Servo Motor for Different CNC and Automation Applications?

Different equipment creates different motion demands.

Aplicación Typical Priority Servo Selection Focus
CNC router Smooth axis movement Speed, torque, encoder accuracy
Laser cutter Fast positioning Acceleration, response
Plasma machine Long-axis movement Speed, durability
Machining center Alta precisión Rigidity, feedback, torque
Automated line Repetibilidad Duty cycle, reliability
Pick-and-place Fast cycles Low inertia, acceleration
Rotary table Torque and position Gearbox matching
Vertical axis Holding safety Brake, torque

Servo motors are widely used in applications that need fast, repeatable, controlled movement.

For CNC machining centers, the motor must work with the complete axis structure. LONGQIAO’s CNC machining center component solution combines motors, drivers, ball screws, linear guides, spindle motors, and related parts for complete machine-axis sourcing.

Common Servo Motor Selection Mistakes to Avoid

A good servo motor selection guide should also explain what not to do.

Choosing Only by Wattage

Two 750 W motors can have different:

  1. Rated torque
  2. Peak torque
  3. Velocidad
  4. Rotor inertia
  5. Encoder
  6. Physical dimensions

Power alone is not enough.

Oversizing the Motor

A larger motor may look safer, but excessive sizing can increase:

  1. Coste
  2. Rotor inertia
  3. Machine size
  4. Drive size
  5. Energy requirements

A cost-effective servo motor is not simply the cheapest unit. It is a correctly sized motor that delivers the required performance without unnecessary capacity.

Ignoring the Servo Drive

Buying the motor first and checking the drive later creates compatibility risk.

Treat the motor or drive question as a system-matching problem.

Ignoring Peak Torque

Continuous torque is only part of the calculation. Acceleration and sudden load changes may require much more torque for a short period.

Ignoring Mechanical Transmission

The ball screw lead, gearbox ratio, pulley diameter, or pinion size directly changes the required motor performance.

Ignoring After-Sales Replacement

For OEM production, ask whether the same motor, drive, cable, and connector series can remain available over the product life cycle.

This matters greatly for distributors and machine manufacturers maintaining installed equipment.

What Information Should You Send a Servo Motor Supplier?

If you want a supplier to help match the motor, sending complete information can make selection much faster.

Prepare the following:

  1. Machine type and application
  2. Axis type: X, Y, Z, rotary, conveyor, etc.
  3. Moving load
  4. Required speed
  5. Acceleration/deceleration time
  6. Travel distance
  7. Ball screw lead, rack pinion size, or gearbox ratio
  8. Continuous torque if known
  9. Peak torque if known
  10. Required positioning accuracy
  11. Voltage and power supply
  12. Brake requirement
  13. Controller brand/interface
  14. Encoder requirement
  15. Installation dimensions
  16. Quantity and purchasing schedule

For replacement projects, send the old motor and drive nameplate information as well.

Photos of connectors, shaft dimensions, flange dimensions, and existing wiring can also reduce matching errors.

Why Source Servo Motors and CNC Motion Components from LONGQIAO?

For an OEM, distributor, or automation integrator, selecting the right component is only half the purchasing problem. You also need supply stability.

LONGQIAO / LQ focuses on one-stop CNC parts supply from China, including servo and stepper systems, linear guides, ball screws, spindle motors, planetary reducers, rack and pinion components, and related motion parts. Its current site also highlights stocked common models, component matching, selection assistance, and support for machine development and retrofit requirements.

This creates several practical benefits for B2B buyers:

  1. One-stop sourcing: combine servo motors, drivers, linear guides, ball screws, gearboxes, spindle motors, and other CNC parts.
  2. Component matching: reduce compatibility problems between transmission and drive components.
  3. Stock availability: common models can support faster production and replacement requirements.
  4. Flexible procurement: support machine development, trial orders, production purchasing, and spare-parts supply.
  5. Technical communication: discuss load, speed, installation, motor sizing, and component matching before ordering.
  6. Long-term supply: useful for OEMs and distributors that need repeatable specifications for ongoing production.

Instead of buying a motor from one supplier, a ball screw from another, and a linear guide from a third, machine builders can consolidate more of the motion system through one sourcing partner.

That can reduce purchasing work and make technical coordination easier.

LONGQIAO Servo Motor Customization, OEM and Integrated Supply Support

Different machine builders may require different options for servo motor configurations. A standard catalog model is not always enough.

Depending on project requirements, procurement discussions may cover:

  1. Motor power and frame size
  2. Shaft configuration
  3. Brake options
  4. Compatible servo drive
  5. Cable requirements
  6. Connector configuration
  7. Packaging and labeling
  8. Matching gearbox
  9. Matching ball screw
  10. Matching linear guide
  11. Spare-part packages

For distributors and machine brands, servo motor customization should also be evaluated from a commercial perspective. Packaging, repeat orders, model consistency, replacement availability, and shipment consolidation can be just as important as the motor specification itself.

LONGQIAO’s broader product portfolio lets buyers discuss a servo motor for industrial machinery together with the other components needed to build the axis.

This is especially useful for:

  1. CNC machine OEMs
  2. Woodworking router manufacturers
  3. Laser cutting equipment manufacturers
  4. Plasma machine manufacturers
  5. Automation integrators
  6. Regional CNC parts distributors
  7. Trading companies
  8. Replacement-parts suppliers

Frequently Asked Questions About AC Servo Motor Selection

How do I choose the right servo motor?

To choose the right servo motor, calculate the application’s required speed, continuous torque, peak torque, acceleration, load inertia, duty cycle, and positioning accuracy. Then select a compatible motor, servo drive, encoder, brake, cables, and power supply. Finally, verify the motor against the actual mechanical transmission.

How do I calculate servo motor sizing?

Start with the load and motion profile. Calculate running torque, acceleration torque, maximum speed, and reflected inertia. Then compare these values with the motor’s continuous torque, peak torque, speed range, and inertia. Servo motor sizing should also include a suitable safety margin without excessive oversizing.

What is the difference between an AC servo motor and a stepper motor?

An AC servo normally uses closed-loop encoder feedback and offers strong high-speed performance, dynamic response, and position correction. A standard stepper is often simpler and cheaper but may lose torque at high speed. Closed-loop stepper systems provide another option between traditional stepper and servo architectures.

Do I need a brake on my servo motor?

A brake is commonly recommended for vertical axes or applications where the load could move when power is removed. Whether you need one depends on the machine’s mechanical structure and safety requirements.

Can I use any servo drive with a servo motor?

Usually not. The servo drive must support the motor’s voltage, current, power, encoder, feedback protocol, and control requirements. Using a manufacturer-recommended motor-drive combination reduces compatibility risk.

What information does LONGQIAO need to recommend a servo motor?

Send your machine type, load, required speed, acceleration, transmission structure, positioning requirement, voltage, brake requirement, controller information, installation dimensions, and required quantity. For replacement motors, send the original nameplate and dimensional information.

Contact LONGQIAO for Your AC Servo Motor and Motion Control Solution

Choosing an AC servo motor is not just about selecting a motor from a catalog. For an OEM or automation integrator, the real goal is to build a stable, compatible, and repeatable motion system that can move from prototype testing to mass production without creating new purchasing or after-sales problems.

LONGQIAO supports global CNC machine manufacturers, distributors, trading companies, and automation integrators with servo motors and drivers plus matched CNC motion components. Buyers can combine servo systems with ball screws, linear guides, planetary gearboxes, rack and pinion systems, spindle motors, and related parts instead of managing each component through a separate supplier.

For a faster quotation and technical recommendation, send us your machine type, motor power or current model, required torque and speed, voltage, brake requirement, transmission method, mounting dimensions, controller interface, cable length, and order quantity.

Whether you need a standard servo set for a CNC router, a matched drive solution for an automation line, replacement parts for installed equipment, or multi-component sourcing for production, LONGQIAO can help you identify a practical configuration and streamline procurement.

Contact LONGQIAO with your application parameters to discuss servo motor selection, compatible servo drives, matched transmission components, pricing, availability, and bulk supply.

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